Process Optimization And Automation

Enhancing Efficiency, Quality, and ROI

Expert Level Process Optimization and Automation Services

MAE-Eitel specializes in process optimization and automation for straightening equipment and connected processes. Using intense collaboration and decades of engineering experience, MAE-Eitel experts work closely with your engineers to analyze your current workflow and develop optimal processes that will streamline your production while improving quality and boosting your ROI. Customer service is at the heart of MAE-Eitel, and they maintain extensive in-house manufacturing capabilities that allow them to create cost-effective solutions customized for diverse straightening processes.

Improve Productivity and Efficiency

Process optimization and automation services aim to improve production efficiency at the manufacturing level, allowing OEMs to produce a higher volume of consistently high-quality products at a lower operating cost. Automation is the best way to reduce costs by leveraging advanced technology to reduce operator involvement, speed up production, and reduce potential human-error-related quality issues. MAE-Eitel’s customizable automated straightening presses utilize industry-leading technologies to produce precision components rapidly. A single state-of-the-art straightening machine by MAE-Eitel can easily replace the production capacity of 2-3 end-of-life machines, effectively boosting production, freeing up valuable shop-floor space, and slashing labor requirements.

Enhance Quality Consistency

Human-error-related downtime, recalls, and rework, even if considered small or insignificant at the time, can result in costly delays, material waste, and missed delivery schedules. Repetitive tasks pose the risk of job-related injury, and tedious tasks can tank employee morale. Robot automation and integration replace the operator with tireless robot arms that can perform repetitive tasks faster than a person can consistently maintain. This allows OEMs to better utilize their workforce on more complex tasks. MAE-Eitel’s extensive manufacturing capabilities enable them to create custom end-of-arm tooling with auto-change capabilities. 

Following precise programming and with proper maintenance, these automated processes will repeat the same procedures to the same parameters every time, regardless of run time. Automating your straightening processes is also the best way to integrate in-process inspection capabilities that reduce manual inspection requirements and improve overall throughput capabilities. MAE-Eitel’s automatic straightening presses can have advanced part tracking and validating capabilities, ensuring traceability and compliance requirements.

Reduce Downtime

Preventing downtime is key to successful process optimization and automation integration. Whether production bottlenecks cause downtime, inadequately trained machine operators, or lack of or poorly followed maintenance procedures, MAE-Eitel’s expert process optimization services will identify and address issues at the source.

Advanced solutions can incorporate real-time data tracking and remote support capabilities, providing in-depth manufacturing knowledge and allowing OEMs to address maintenance issues before they result in equipment failures. Setting up customized service contracts through MAE-Eitel, even for third-party straightening presses, is the best way to ensure your automated straightening equipment always operates at peak performance.

Lower Production Costs

Process optimization and automation are custom-designed to improve production efficiency. They utilize advanced technologies capable of achieving greater precision with higher quality across a greater number of parts more quickly than a human worker could. This alone can slash production costs due to reduced labor requirements. Automation can drastically improve quality consistency, reducing material waste and the expense of reworking the component.

MAE-Eitel’s process optimization and automation services explore every aspect of your production processes to identify the best solutions to reduce overall production costs. This, combined with enhanced productivity, ensures a quicker ROI.

MAE-Eitel Straightens It Out

As a Global Leader in industrial straightening presses, MAE-Eitel leverages extensive experience with cutting-edge technologies to help OEMs enhance their production efficiency, quality, and ROI. To learn more, contact the experts at MAE-Eitel today.

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